SMCUBE Enterprise | Textile Inspection

Pre-production (PP) Meeting is a meeting called by the general manager before starting the production. If a PP Meeting goes properly with all of the requirements surely everyone will feel happy as soon bulk is finished.

Process :

1. Make a plan for bulk Production.
2. Make layout.
3. Review PP sample.
4. Discussing all the process parameters of every section.
5. Review all checklist of PP meeting.
6. Giving special instruction for bulk production.
7. Find out all construction and structural defects of the PP sample.

The essential process of maintaining the quality of raw materials used during making the finished product is called inspection. For garments, need to check the quality of fabric, sewing thread, trims etc. The process is done following a specific SOP to check the specific items.

Process :

1. Fabric inspection method or preparation
2. Vast idea on nature of fabric defects (how an error looks and its appearance)
3. Criteria of giving penalty points based on defects and defect length.
4. Calculation method of total penalty points for total defects found in a fabric roll or than.
5. A Check sheet or format for recording data.

Fabric Inspection Method :

Fabric is inspected to determine its acceptability from a quality view point. There are various fabric inspection systems such as :
4- point system
10- Point system
2.5- point system

The very first inspection that takes place following a purchase order is known as a pre-production inspection. During a PPI inspection, the quality control inspector will visit the site of your supplier to evaluate the quality of raw materials, components, and other preparations they are making for the manufacturing process.

Process :

1.Inspecting planned storage for your products.
2. Inspecting a supplier’s production readiness and quality plan.
3. Inspecting the function, size, and measurement of raw materials and other components.
4. Making the required reliability and safety tests.

One of the main reasons why retailers use PPI inspections is to ensure that the supplier they’re purchasing from is using the raw materials and components outlined in the contract. It’s an unfortunate truth that many unreliable suppliers may try to use cheaper raw materials and components to save themselves money. However, if these raw materials don’t work with your product, then it’s you that has to deal with customer returns, complaints, and potential safety hazards.

The design of inline inspection is to quantify the packing, workmanship and measurement defect levels of the production lots. This will assist in determining if the manufacturing process is achieving the desired level of product quality.

Process :

1. An inline inspection is normally done as the product is starting the finishing process.

2. When performing the inline inspection, it is imperative that samples be pulled at random. The QC auditor should not take more than two random samples from the same bundle for quality review.

3. The QC auditor should pull the samples himself/herself. The factory personnel should not pull samples for product quality review.

Inline Measurement Inspection:

1. Measure 4 pieces of each size across all colors.

2. If any key measurement point is found out of allowable tolerance, that garment fails, If more than 10% of the garments measured fail. The order is recommended to reject.

A during production inspection takes place once 20-50% of your product run has been completed and packed. During a DPI inspection, a quality control inspector will inspect the completed product to ensure that all processes are being followed to the agreed standard. They’ll also look to identify any product deviations or issues early in the manufacturing process

PROCESS:

1. Verifying the production and quality plan

2. Inspecting storage conditions

3. Inspecting packaging, labeling, and barcodes

4. Conducting reliability and safety tests

5. Inspecting semi-finished products

DPI inspections are useful as a quality assurance measure as it ensures that the quality of the products in production is the same as the one you received as a sample. It also gives you chance to make any necessary adjustments and corrections before the production run has ended, which can save you valuable time and money. If defects have been identified, knowing the percentage of finished products with defects also ensures that you have time to plan for them before they are shipped to you.

Also known as a final random inspection, a PSI inspection makes sure that the supplier has manufactured your products to your specifications and packed them as required by your purchase contract. This will be conducted based on a random sample of products taken from the shipment, and as such, it’ll only be performed once the manufacturing run is complete and at least 80% of the order has been packed.

PROCESS :

1. Verifying the safety and function of manufactured products.

2. Verifying the quality of products and organizing any price adjustments.

3. Verifying the order has been produced to the standards set out in the purchase contract.

4. Inspecting the product packing, labeling, and shipping marks.

The biggest strength of organizing a PSI inspection is that because products are taken as a random sample from the order, you get an accurate view of the order without needing to inspect every product. Also, safety and functionality tests conducted as part of a PSI inspection will help to identify faulty products, which you can then refuse to pay for.

The final quality control inspection type is a container loading inspection. Unlike the other inspections, this takes place at a supplier or forwarder’s warehouse. During a CLI inspection, your quality control inspector will supervise the loading of shipping containers to ensure that your order has been packed correctly.

PROCESS:

1. Verifying the correct goods have been loaded in the correct quantities

2. Checking packaging for physical and environmental damage

3. Performing a random spot check of products

4. Recording loading conditions, seal numbers, and departure times

5. Supervising the loading process to minimize damage and breakages

A CLI inspection is your final chance to verify the quality of the products that you’ve ordered and reduce the risk of damage during transit, which can save you time and money when your order arrives. It also gives you the chance to stop any damaged products that were missed in earlier inspections from being shipped and sold, helping to save your brand image and reputation.

Our enterprise also manufactures and exporters of Bee Wax Wrap from South India. We export our goods to the European Union and Australia. Beeswax wraps are naturally made using 100% organic pure cotton, beeswax, jojoba oil, and pine resins. They are the perfect reusable alternative to Single-use plastic food wrap and zip-lock bags. They can be used to store half-cut vegetables, seal and carry fruits, keep green leafy vegetables fresh, and even cover any left-over salad or food bowls. We aim to bring a change in every household kitchen and soon plan to launch bee wrap pouches, cotton vegetable bags, and several products that help eliminate Single-use from your kitchen.

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